Hot Start Conditioners (TCS)

The Hot Start Conditioners (TCS) are a closed, insulated and heated mixing chamber,  in which athe raw material is heated with direct steam injection and mixed by a shaft which can rotate in two directions. Generously sized paddles, adjustable in both height and pitch, create a homogeneous mixture and a hygienic process. Two PT 100 temperature sensors register the preset temperature after which the electro-pneumatically controlled flap of the outlet is opened, which assures all material is properly heated before leaving the vessel.

Features Hot Start Conditioners

  • Mixer housing in AISI 304, base plate construction in heavy duty steel
  • Solid mixer shaft in AISI 304 with inter-changeable paddles, adjustable in both height and pitch
  • Paddle holders in AISI 304, paddles in Hardox
  • Interchangeable built-in scrapers at endplates
  • Electro-pneumatically controlled flap in outlet
  • Directly driven by gear motor or timing belt-driven by electric motor. Gear motor or electric motor must always be controlled by frequency converter! Exclusive frequency converter
  • Large inspection hatches with safety switch
  • 2 temperature sensors PT 100
  • 1x 3” steam inlet and 2x 1½” inlet for liquids
  • Mixer housing, inspection doors and outlet insulated with rock-wool
  • Electric heating system with adjustable thermostat 90-230 °F

Advantages

  • A 100% guarantee that the mixture, right from the first pound, undergoes the desired thermal treatment in order to combat bacteria, such as salmonella
  • Homogeneous mixing and hygienic process
  • Optimum absorption of steam and liquids
  • Bypass system, for non-thermally treated mixtures at start of production or at emergency stop, is no longer required
  • Robust construction of the housing
  • Easy to clean
  • Simple design
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Range of Hot Start Conditioners

Timing Belt Driven

Type Capacity
(tph)
Motor Power(hp)
450 × 2000 15 15
500 × 2500 20 15
500 × 3000 25 25
700 × 3000 30 25


Direct Drive

Type Capacity
(tph)
Motor Power
(hp)
450 × 2000 15 15
500 × 2500 20 15
500 × 3000 25 25
700 × 3000 30 25